Wrap Around Case Packer
Reduce Material Costs with Wrap Around Case Packer – Forms, Loads, & Seals Stronger, More Consistent Cases
Massman Automation’s Wrap Around Case Packer forms corrugated blanks tightly around your product to create strong, square, and cost-efficient packaging. Designed to handle wrap around, harness-style, and tray blanks, this system delivers superior case integrity while reducing corrugate usage compared to traditional RSC packaging.
By eliminating the need for pre-glued manufacturer’s joints, wraparound case packing lowers material costs and increases case blank magazine capacity. The result is improved packaging efficiency, better pallet stability, and consistent case quality across a wide range of industries including food, beverage, and consumer goods.
Built for durability and multi-shift operation, each machine is engineered to meet your specific application and deliver reliable throughput, simplified operation, and long-term performance.
How It Works
Wrap around, harness, or tray blanks are loaded into a case blank magazine and automatically fed into the machine. Each blank is precisely erected in the set-up station and indexed into the loading area, where product is placed into the case using a method tailored to the application — such as robotic pick-and-place, cross push, or gantry loading.
Once loaded, the case advances through the gluing station where major and minor flaps are folded and sealed using a hot melt system. The case is then squared and compressed to ensure proper bonding and structural integrity before being discharged for downstream handling or palletizing.
This controlled, continuous process ensures accurate product placement, consistent case formation, and high-quality output across all supported case styles.
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Custom Built for Your Needs
Massman Automation’s Wrap Around Case Packers are engineered to match your exact application. With a wide range of configurable options, each system is designed to optimize product handling, case formation, and overall line efficiency.
Infeed Options Include:
- Low-speed bump upstacker
- 90-degree push load systems
- Racetrack infeed for product orientation
- Upstacker with product support
- Flood feed systems for cans
- Swinger lane divider with grouping
- Indexing paddles for controlled spacing
- High-speed rotary upstacker with surge and metering belts
Magazine Options Include:
- Dual blank capability (wraparound, tray, or knock-down)
- Opposing vacuum cup case setup
- Vacuum transfer systems (bottom load only)
- Low-level magazine detection
- 3’ and 6’ power-feed magazines
- 4’ case blank magazine (bottom load only)
Product Loading Options Include:
- Servo-driven cross push mechanisms
- Vacuum gantry systems
- Servo-driven overhead loaders
- Bottom-up push loading
- Mechanical gripper systems
- Robotic pick-and-place system
Unmatched Reliability, Durability & Expertise
Built to exceed industry standards, Massman Automation machines deliver decades of dependable performance in demanding environments. Every unit is manufactured in the U.S.A. and designed for you to expect:
- Years of efficient operation
- Minimal maintenance
- Low cost of ownership
Key Advantages:
- Years of Performance: Engineered for ROI, providing consistent throughput, reliability, and ease of operation
- Safety & Control: Category III safety circuits and IP67-rated sensors
- Sanitary Design: Full washdown construction for sanitary environments
- Robust Heavy-Duty Construction: Built for continuous-duty operation with minimal maintenance and downtime
- U.S. Quality: Manufactured in the USA by DTM Packaging
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Why Choose a Massman Automation Wrap Around Case Packer
Massman Automation’s Wrap Around Case Packer delivers a unique combination of cost savings, flexibility, and performance. By forming the case around the product, manufacturers gain stronger packaging, improved consistency, and better palletizing outcomes — all while reducing material costs.
With decades of engineering expertise and a proven track record in packaging automation, Massman Automation delivers solutions that are not only reliable — but adaptable to evolving production needs. Whether running standard SKUs or display-ready packaging, this system is designed to perform with precision and consistency.
Massman Automation’s Wrap Around Case Packer offers:
- Reduced Corrugate Costs: Lower material usage compared to RSC cases
- Multiple Product Handling, Case Styles & Pack Patterns: Wrap Around, Harness, & Tray Blanks in one system
- Stronger Cases: Full Overlapping Flaps (FOL) and square case formation improves pallet/ load stability
- Positive Product Handling: Open case loading ensures accurate, controlled product placement
- High-Capacity Magazine: Increased blank storage for longer run times & fewer interruptions
- Continuous Operation: Designed for 24/7 uptime in high-demand dairy environments
- Custom Options: Infeed and loading configurations tailored to your product and production space
- Smooth or High-Speed Tipping: Reciprocating or rotary tippers for different line speeds
- Premium Sanitary Design: Bead-blasted stainless-steel construction and sealed welds
- Precision Case Handling: Square, sealed, and finished cases every cycle
- Proven ROI: Minimized downtime, maximum efficiency, and decades of REPEATABILITY.
- “Yards After the Catch” Advantage: Like gaining extra yards after a completed pass, Massman Automation delivers value that continues after installation — through reliability, support, and uptime optimization.
Extended Capabilities
As part of Massman Companies, we provide packaging equipment from the beginning to the end of your line and everything in between. Additional solutions include: Cartoners, Case Packers, Unscramblers, Liquid Fillers, Palletizers, Cappers, Shrink Wrappers, Pouch Fillers, Orienters, Shrink Bundlers & More.
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If you have a project that one or more of our trusted brands can help with, please contact us today. We combine best-in-class machines across our brands and preferred OEM equipment partners to deliver a seamless, tailored system with one single set of terms and conditions.
Connect with Us Today
If you have a unique packaging challenge, contact the experts at Massman Automation. Our packaging machinery is built specifically to meet your product and facility needs and is the reason customers come back to us time and time again.
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Frequently Asked Questions About the Massman Automation Wrap Around Case Packer
What is a Wrap Around Case Packer?
A Wrap Around Case Packer forms a corrugated blank around a product, sealing it tightly to create a stable, square case without the need for a pre-formed box.
What types of case styles can this machine handle?
It can handle Knock Down (KD), Harness, Tray, Wrap Around case blanks and display-ready packaging with perforations or windows. Each machine is configured to your packaging format and can integrate easily into existing downstream lines, including glue compression and fifth-panel applications.
What are the advantages over RSC case packing?
Wrap Around Case Packers reduce corrugate costs, improves case strength, and creates more consistent, square cases for better palletizing.
What products can be run on this machine?
The system is highly flexible and can handle a wide range of rigid and semi-rigid products across food, beverage, consumer goods industries and more.
How is product loaded into the case?
Product can be loaded using robotic, gantry, cross push, or mechanical systems, with or without servo-driven loaders depending on the application.
How does Massman Automation’s Wrap Around Case Packer compare to competitors?
Unlike standard case packers, Massman’s system is purpose-built for butter packaging, combining gentle product handling, high-speed throughput, and proven durability. It stands out for its flexible infeed options, rugged construction, and automation platform, offering superior ROI and long-term reliability.